SPC Flooring Extrusion Machine Line

Say SPC (Stone Plastic Composite) ya datal, ya tatawagen met ya stone plastic flooring, et sakey a high-performance ya flooring ya ginawa panamegley na malet ya panlalaok na limestone powder (calcium carbonate) tan polyvinyl chloride (PVC) panamegley na high-temperature extrusion molding. Say linya na produksyon to et mipara ed LVT extrusion line, balet lapud nanduruman katangian na materyales, wala met so nikadkaduman nengneng to.

Say manunan proseso na panag-extrude parad SPC flooring et say "dry process" odino "direct extrusion process". Say pormula to et walaan na atagey a tuloy a calcium carbonate (anggad 60% -80%) tan medyo abeban PVC, kanian say laok to et mas singa "pulbos" nen say "basa a materyales". Saya so mandetermina ed saray manunan katangian na kagawaan ed panaggawa to.

Say kompleton linya na produksyon na SPC floor substrate extrusion et manunan mangilaktip ed sarayan sistema:

1. Sistema na pretreatment tan pangiyakar na raw material

·Mapeles ya mainit tan ambetel ya mixer: Saya so sankaimportantian ya unonan kundang ed produksyon na SPC. Iyan so PVC resin, baleg a kantidad na calcium carbonate, stabilizers tan arum niran raw materials ed hot mixer, igalaw ed maples ya temperatura (manga 120℃C), pian saray partikulo na PVC et sigpot dan nasepsep iray additives tan manbalkot ed CaCO 3, ya manporma na pareparehon pre plasticized dry mix. Kayari to, onloob itan ed cold mixer pian maples ya onlemew ed 40-50℃C pian ag-onkukurang tan nawalaan na malet a materyales parad extrusion.

·Automatikon panagsukat tan pangiter: pangusar na saray sistema na panagsukat ya eksakto a singa saray timbangan pian naseguro so sigpot ya inkasusto na proporsyon na atagey a calcium powder. Sigpot ya akasara so transportasyon na tubo pian naprebentaan so polusyon na dabok.

2. Sistema na Pan-extrusion tan Panporma - Say manunan kabiangan na linya na produksyon so sankabalgan a pandumaan na linya na SPC tan linya na LVT.

·Conical twin-screw extruder: Saya so manunan modelo ya ginawa na SPC.

·Akin et doble so kono to? Say materyal ya SPC et sakey a pulbos ya atagey so karga to, abeba so inka-viscosity to tan makapuy so iyaagus to. Say conical twin-screw et kalkalnan onbabawas so karakel to manlapud feeding port ya anggad ulo na makina, ya mamapawala na mabiskeg a compression ratio tan shear force ed materyal. Saya so matukoy a tuloy parad pangiyakar tan panagplastik na mairap ya iproseso iran pulbos, tan say discharge to et malet tan parepareho so panagplastik.

·Say parallel twin-screw et nayarin usaren met parad produksyon na SPC, balet say pakayari ton mangiyakar tan mangipaalagey na pressure et kaslakan ya abeba nen say cone twin-screw no manproseso na atagey a ratio na calcium powder.

·Molde tan Calibration Unit:

·Hanger type plate mold: Say extruder et mangipapasa na tinunaw tan nanlaok a materyales diad sakey a precision T-shaped hanger type mold pian makagawa na slab ya walay kalapar tan kapal to.

·Three roll calendering machine: Say atagey a slab ya ompapaway ed molde et tampol ya onloob ed three roll calendering machine. Diad panamegley na panag-roll na taloran precision cooling rollers, say plato et napormaan, na-compact, tan nakontrol so kapal tan inka-patat to, tan say tapew to et nawalaan na pigaran grado na inka-smooth. Imanoen ya say "calendering" ya function dia et mipara ed "rolling" ya function na LVT, balet say pressure tan precision ya kakaukolanen et mandumaan.

3. Sistema na panagpaliis tan panag-awit

·Multi stage cooling bracket: Say temperatura na board ya akauna lan pinorma panamegley na calendering et atagey ni, tan kaukolan ya palemewen na multi-stage cooling bracket ya samplora anggad duamplon metro so karukey to. Wala ray bentilador ed duaran dapag na bracket pian parepareho tan matantan ya onlemew iray plato, pian ag-onkupas tan onkurong so internal stress ya sengegan na maples ya pan-cooling.

·Tractor: Mangiiter na malet tan mabiskeg a puersa na panagguyor pian tuloytuloy ya naala iray sheet manlapud extruder, pian naseguro so pirmin kapeles na produksyon. Saray rubber roller odino track type tractors so kaslakan ya uusaren pian ag-ontumba.

4. Online composite system (opsyonal)

·Color film winding and bonding device: Say SPC substrate kayari na panpalemew tan panporma et solidon kolor. Pian nawalaan na dekorasyon, say linya na produksyon et mangilaktip na istasyon na panag-unwinding na kolor na pelikula. Say pre printed PVC color film ya walay desinyo na kiew tan bato et akapeket ed substrate diad atagey a temperatura ya uusaren so hot press roller.

·Wear resistant layer unwinding device (optional): Ontan met, say transparent wear-resistant layer et nayarin gawaen ya manipis ya pelikula, ya nayarin i-compound ed kolor na pelikula tan substrate diad panamegley na pangilukas.

5. Sistema na panag-ipit tan panagporma na rolyo

·Embossing steel roller: kayari na pangi-fit ed color film, usaren a tampol so cooling embossing steel roller pian mikoopera ed silicone rubber roller pian na-emboss so tapew na datal pian makagawa na texture na tabla odino texture na bato (synchronized matching) ya mipara ed pattern.

6. Sistema na Panputot tan Pan-stack

·Fixed length cutting machine (flying saw/flying cut): Say SPC flooring et sakey a malet ya datal ya kaslakan ya ag nalukot, no ag ingen direktan putoten ed sheets. Say makinan panagputot et onkukurang a mankakasakey ed linya na produksyon tan manpuputer na tuloytuloy iran napapawala iran plato ed niletneg iran karukey (singa say 1200mm, 1800mm) ya ag to papatundaen so makina.

·Automatic stacker crane: Saray pinuteran a sheet et iyakar ed stacker crane panamegley na conveyor belt, tan automatikon niiyan ed saray stack panamegley na robotic arm odino layering mechanism. Insan iratan et ibalot na pelikula tan akaparaan la parad ontumbok ya proseso na panag-slot.

Say kabaliksan na SPC et stone plastic composite, ya tatawagen met ya Rigid vinyl plank, ya balon environment-friendly flooring, ya anggapoy formaldehyde/mildew/moisture, ag-onpool, pest control, tan simpli so pangi-install.

Say SPC floor et na-extrude panamegley na extruder tan T-die extrusion PVC substrate, ya walay apatiran-roll odino limaran-roll calender, unong ed inkauksoy da, PVC wear layer, PVC color film tan PVC substrate, one-time heating paste, embossed products, Say proseso et mainomay ya asinggeran, agmet kaukolan ya nasumpal beket.

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