PVC Door Panel Extrusion Machine Line

Espisyal iran kagawaan parad PVC WPC hollow door panels.

Sayan klase na panel na puerta et sakey a popular a materyales parad saray puerta ed loob na abung tan saray puerta ed partisyon ed kaplesan a merkado, a walaan na:

·Substrate: Sakey a laok na PVC (polyvinyl chloride) tan WPC (wood plastic composite material), ya mankokombina na ag-onlooban na danum na plastik tan say inka-texture na wood powder.

·Istruktura: Hollow multi chamber structure, ya mangiseguro na biskeg legan ya anlemew tan mangiiter na maong ya sound insulation tan thermal insulation effects.

·Tapew: Kaslakan et akatapew na PVC film, tan walaan itan na mayaman iran dekorasyon a singa say bukel tan kolor na kiew.

Say panggawa na ontan iran panel na puerta et mankaukolan na kompleton linya na produksyon, imbes ya saksakey ya kagawaan. Say interon kagawaan et tatawagen ya "PVC foam board/hollow door panel production line".

Say estandarten PVC WPC hollow door panel production line et manunan tugyopen na sarayan parte:

1. Sistema na panaglaok

Saya so unonan yugtan na produksyon, ya importante.

·High speed hot mix machine: PVC resin, wood powder, calcium powder, stabilizer, foaming agent, modifier tan arum niran raw materials et iyarum unong ed formula ratio, inlaok tan inplastik ed silong na high-speed rotation tan frictional heat generation, pian saray nanduruman additives et makaloob ed resin.

·Cold mixer: Makaawat na atagey-temperatura iran materyales manlapud hot mixer, maples ya palemewen iratan ed sakey a temperatura (kaslakan et 40-50℃) panamegley na cooling water, prebentaan so agglomeration tan premature plasticization, tan pasimplien so ontumbok ya transportasyon tan panagsimpen.

·Gagawaen: Say pangiseguro ed inkapareho tan inkapekder na saray materyales so pundasyon pian naseguro so kalidad na pinal a produkto.

2. Sistema na panag-extrusion

Say manunan kabiangan na linya na produksyon et say pakasumpal na pananguman manlapud saray hilaw ya materyales ya anggad saray profile.

·Conical twin-screw extruder: Saya so sankabaloan ya klase na host. Duaran mankakasakey ya tornilyo so manpapalikdo ed loob na bariles, ya mangipapaarap, manpipilit, mantutunaw, manpaplastik, tan manpapara ed nanlaok a pulbos.

·Bentaha: Maong ya epekto na panaglaok, abeba so petang na panaggupit, matukoy ed panagproseso na saray materyales ya PVC ya sensitibo ed petang, medyo abeba so konsumo na enerhiya.

·Mold (mouth mold): Saya so manunan teknolohiya, ya mandetermina ed cross-sectional ya kurti tan istruktura na panel na puerta. Say hollow door panel mold et komplikadon tuloy, ya walaan na dakel a kanal tan core molds ed loob pian naporma so pinal ya multi chamber hollow structure. Say desinyo tan inkasusto na panagproseso na molde so direktan mandetermina ed kalidad na produkto.

3. Standardized cooling system

Pabiskegen so atagey a temperatura na tinunaw ya profile manlapud hulma ya anggad sampot ya kurti to.

·Vacuum shaping table: tugyopen na dakel (kaslakan et 3-4 a seksion) ya vacuum shaping ya tangke na danum. No ondalan so profile ed tangke na danum, malet ya onpeket ed shaping mold panamegley na vacuum adsorption, tan maples ya onlemew tan onlemew panamegley na circulating cooling water.

·Saya so importantin kundang pian nadampot so eksakton sukat tan inkakinis na tapew.

4. Traction machine

Mangiter na malet tan tuloytuloy ya tension pian naala so profile ed mold diad parehon kapeles, pian naseguro so tuloytuloy ya produksyon tan say inkapekder na sukat na profile.

·Saray crawler tractor so sankabaloan, ya manguusar na duaran tagey tan leksab a riles pian na-clamp iray profile parad traksyon.

5. Makina ya panagputot

Automatikon putoten iray profile unong ed niletneg a karukey (kaslakan et say estandarten kabaleg na panel na puerta, a singa say 2.1 metros, 2.4 metros).

·Planetary saw/circular saw: Say tarem na lagari et onkukurang a mankakasakey ed profile parad panagputot, tan say tapew na panagputot et patatdang tan makinis.

6. Ibalikas so rack/stacker crane

Automatikon naawat iray pinuteran ya door panel tan i-stack iratan ya maong pian mainomay ya alaen tan i-package.

Opsyonal ya suportan kagawaan (parad pamaaligwas na epekto ed tapew)

Parad saray door panel ya kaukolan so surface coating, say linya na produksyon et kaukolan met ya mangarum na sarayan kagawaan:

7. Online laminating machine

Kayari na pangipaway ed profile tan antis ya onloob ed shaping stage, say PVC decorative film et ipeket ed tapew na profile panamegley na atagey a temperatura tan presyon.

·Saray bentaha: Say pelikula et mabiskeg ya akapeket ed substrate, agla kaukolan so ontumbok ya panag-spray, realistiko so pattern to, tan nayarin nasumpal ed sakey a bekta.

Raw material formula → high-speed hot mixing → cooling → silo storage → conical twin-screw extruder extrusion → molding through mold → (optional: online film coating) → vacuum cooling shaping → traction length → fixed cutting → automatikon panag-stack → panagsukimat tan panagbalot

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